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Conventional Energy Technology: Thermal, Oil, Gas and Hydro

How thermal plants turn coal into electricity, supercritical units, clean-coal tech, refining, CNG vs LNG vs LPG and hydro turbines for CGPSC Prelims and Mains.

17 min read Updated Oct 2026 #energy#thermal power#supercritical

Prerequisites

The Hook: What Happens Inside Sipat?

Connect

Drive past Sipat (सीपत) in Bilaspur district and you see a chimney, giant cooling towers and a coal conveyor running in from the mines. Inside, NTPC’s Stage-I units are 660 MW supercritical sets, and Lara (लारा) in Raigarh runs two 800 MW supercritical units. Older stations in Korba use smaller subcritical units.

What does “supercritical” mean, why does it save coal, and how does a lump of coal from Gevra end up as a current in your house? The same chain of energy conversions explains petrol pumps, CNG buses and the hydel station at Hasdeo Bango.

Why it matters: Prelims asks the science behind everyday energy: which gas is in LPG, CNG vs LNG, octane vs cetane, which turbine suits which head, what FGD or an ESP removes. Mains GS-II (Paper IV) asks short notes on clean-coal technology, coal gasification and the energy transition.


Energy Basics You Need First

IdeaMeaningExam point
Primary energy (प्राथमिक ऊर्जा)Energy as found in nature: coal, crude oil, gas, uranium, sunlight, wind, falling waterElectricity is secondary energy, made from a primary source
Energy conversionEnergy changes form; it is never created or destroyed (law of conservation of energy)Every power plant is a chain of conversions, each with losses
EfficiencyUseful energy out ÷ energy inHeat engines can never reach 100%; most of the loss in a coal plant leaves as warm water and flue gas
Unit of electricity1 unit = 1 kilowatt-hour (kWh) = 3.6 megajoulesYour electricity bill counts kWh
Capacity vs generationCapacity (MW, GW) is the maximum output; generation (kWh) is what is actually producedA 100 MW plant running half the time generates half its potential
Plant load factor (PLF) / capacity factorActual generation ÷ maximum possible generationCoal, nuclear: high (they run round the clock). Solar, wind: low (sun sets, wind drops)
Capacity is not generation
As of July 2026, India’s installed capacity was about 552 GW, and non-fossil sources were over 54% of it. Yet coal still produces most of the electricity actually generated, because a coal plant can run day and night while a solar plant produces nothing after sunset. Mixing up these two ideas is the most common error in energy MCQs.

How a Coal-fired Thermal Power Plant Works

A thermal power station (ताप विद्युत गृह) runs on the Rankine cycle: water is boiled into high-pressure steam, the steam spins a turbine, and the used steam is condensed back into water and pumped round again.

graph LR
    A["Coal
(chemical energy)"] --> B["Boiler / furnace
(heat energy)"] B --> C["High-pressure steam"] C --> D["Steam turbine
(mechanical energy)"] D --> E["Generator
(electrical energy)"] E --> F["Step-up transformer
to the grid"] D --> G["Condenser
steam back to water"] G --> H["Cooling tower
or river water"] G --> I["Feed pump"] I --> B
PartJob
Coal mill (pulveriser)Grinds coal to a fine powder so it burns quickly and completely
BoilerBurns the powdered coal; water in its tubes becomes high-pressure steam
TurbineSteam expands through rows of blades and spins the shaft
GeneratorThe spinning shaft rotates a magnet inside coils: electromagnetic induction (Faraday) produces AC at 50 Hz
Condenser and cooling towerTurn exhaust steam back into water; the huge waste heat goes to the atmosphere. This is why plants sit near rivers or reservoirs
Electrostatic precipitator (ESP)Charged plates capture fly ash particles from the flue gas before the chimney
Flue-gas desulphurisation (FGD)A limestone slurry spray absorbs sulphur dioxide, producing gypsum as a by-product
Chimney (stack)Releases the cleaned flue gas high up

Subcritical, supercritical and ultra-supercritical

Water has a critical point at about 374 °C and 22.1 MPa (roughly 218 times atmospheric pressure). Above it, water does not “boil” in the normal sense: liquid and steam become a single phase.

TechnologySteam conditionsEfficiency (approx.)Example
SubcriticalBelow the critical point; needs a drum to separate steam and waterAbout 33–36%Older 210 MW and 500 MW units (Korba West, Korba East)
SupercriticalAbove 374 °C and 22.1 MPa; no boiling stageAbout 38–40%Sipat Stage-I (3 × 660 MW), Lara (2 × 800 MW)
Ultra-supercritical (USC)Even higher temperatures, around 600 °CAbout 42% or moreNewer 800 MW units across India
Advanced USC (AUSC)Around 700 °C; needs special nickel alloysHigher stillUnder research and development in India

Why it matters: each percentage point of efficiency means less coal burnt per kWh, so less CO₂, ash and SO₂ for the same electricity.

Coal: what kind burns in Indian plants?

Coal is ranked by how much carbon it holds and how much moisture and volatile matter it has lost over geological time.

Rank (low to high)Feature
PeatFirst stage; high moisture, low heat; burns with smoke
Lignite (brown coal)High moisture; used in pit-head plants such as Neyveli (Tamil Nadu)
BituminousMost common commercial coal; includes coking coal used for steel
AnthraciteHighest carbon (about 80–95%); hard, burns with little smoke; very little in India
  • Most Indian thermal coal is non-coking, Gondwana coal with high ash (often around 30–45%) but low sulphur. High ash is why Indian plants need efficient ESPs and generate huge volumes of fly ash.
  • Coal washing (beneficiation) removes some ash before burning, which also cuts transport of useless rock.

Clean-coal technologies

TechnologyWhat it does
ESP / bag filtersCapture particulate matter (fly ash)
FGDRemoves SO₂; makes gypsum
Low-NOx burners, SCRCut nitrogen oxides (SCR = selective catalytic reduction, using ammonia)
Fly ash utilisationBricks, blocks, cement, road embankments, mine filling. The MoEFCC notification of 31 December 2021 makes every coal or lignite plant responsible for 100% utilisation of the ash it produces, with legacy ash to be used up by 2031, on the polluter pays principle
Coal gasification (कोयला गैसीकरण)Coal reacts with controlled oxygen and steam to give syngas (mainly carbon monoxide + hydrogen). Syngas is a feedstock for urea, methanol, synthetic natural gas, ammonia and DRI steel, cutting imports of gas and fertiliser
IGCCIntegrated gasification combined cycle: syngas is burnt in a gas turbine and the waste heat drives a steam turbine
Coal-bed methane (CBM)Methane adsorbed inside coal seams, released by pumping out water from the seam. Indian CBM blocks lie in Gondwana basins (Damodar valley, Son valley)
CCUSCarbon capture, utilisation and storage: trapping CO₂ from the flue gas and using or burying it. Still costly and at pilot scale
Coal gasification policy (as of 2026)
  • National Coal Gasification Mission: target of gasifying 100 million tonnes of coal a year by 2030.
  • Scheme of ₹8,500 crore (approved 24 January 2024) gave capital support to gasification projects.
  • A larger ₹37,500 crore incentive scheme for surface coal and lignite gasification was approved by the Union Cabinet on 13 May 2026, aiming at about 75 MT of conversion capacity.

Chhattisgarh angle: as the second-largest coal producer (FY 2024-25), Chhattisgarh could use gasification to turn its coal into chemicals and fertiliser instead of only burning it, keeping more value in the state.


Petroleum: From Crude to Fuel

Crude oil (पेट्रोलियम, “rock oil”) formed from the remains of tiny marine organisms buried in sedimentary rocks and cooked by heat and pressure over millions of years. It collects in porous rock under an impermeable cap, often in an anticline (dome-shaped fold).

Fractional distillation in a refinery

Crude is a mixture of hydrocarbons. It is heated and fed into a tall fractionating column: lighter fractions with lower boiling points rise to the top, heavier ones stay near the bottom.

Position in columnFractionMain use
Top (lowest boiling point)Refinery gas / LPGCooking gas, fuel
Petrol (gasoline)Cars, two-wheelers
NaphthaPetrochemicals, fertiliser feedstock
Kerosene / aviation turbine fuel (ATF)Lamps, jet aircraft
DieselTrucks, buses, tractors, generators
Lubricating oilEngines, machines
Fuel oilShips, furnaces
Bottom (highest boiling point)Paraffin wax, bitumen (asphalt)Candles; road surfacing

Cracking breaks heavy, long-chain molecules into lighter, more valuable ones such as petrol.

Fuel quality terms

TermApplies toMeaning
Octane numberPetrol (spark-ignition engines)Resistance to knocking (premature ignition). Higher octane = smoother running
Cetane numberDiesel (compression-ignition engines)How readily the fuel ignites under compression. Higher cetane = quicker ignition
Bharat Stage VI (BS-VI)Fuel and vehicle emission normsNationwide from 1 April 2020; India leapfrogged from BS-IV to BS-VI. BS-VI fuel has 10 ppm sulphur
Ethanol blendingPetrolE20 (20% ethanol) reached in 2025; see Renewable Energy Technology

Natural Gas: CNG, LNG, LPG and PNG

Natural gas is mainly methane (CH₄). It burns more cleanly than coal or oil, emitting roughly half the CO₂ of coal per unit of electricity and very little SO₂ or particulates. This is why it is called a “bridge fuel” for the transition.

FuelWhat it isHow it is storedMain use
CNG (compressed natural gas)Methane, compressedHigh-pressure cylinders (about 200–250 bar)Buses, autos, cars
LNG (liquefied natural gas)Methane, cooled to about −162 °C until it becomes liquidInsulated tanks; its volume shrinks about 600 timesImporting gas by ship; regasified at terminals
PNG (piped natural gas)Methane through city pipelinesPipelineKitchens, industry
LPG (liquefied petroleum gas)Propane + butane, a refinery and gas-processing productLiquefied under moderate pressure in cylindersCooking (PM Ujjwala Yojana)
Why LPG smells
LPG and natural gas are odourless. A strong-smelling sulphur compound, ethyl mercaptan (ethanethiol), is added so that a leak can be detected by smell.

Unconventional gas:

  • Shale gas: methane locked in tight shale rock, released by horizontal drilling + hydraulic fracturing (“fracking”), which needs large volumes of water and can contaminate groundwater.
  • Gas hydrates: methane trapped in ice-like crystals under the seabed and permafrost. India’s offshore basins are believed to hold large deposits, but there is no commercial production.

Hydropower: Falling Water

A hydroelectric plant (जलविद्युत) converts the potential energy of water stored at a height into kinetic energy, which spins a turbine connected to a generator.

$$P = \rho \, g \, Q \, H \, \eta$$

Here \(\rho\) is the density of water, \(g\) is gravitational acceleration, \(Q\) is the flow rate, \(H\) is the head (height of fall) and \(\eta\) is efficiency. Power rises with both head and flow. Hydro turbines are very efficient, often around 90%.

TurbineTypeSuitsPicture it
Pelton wheelImpulse (jets hit buckets)High head, low flowHimalayan and hill stations
FrancisReaction (water flows through, changing pressure)Medium headThe most widely used type
KaplanReaction, propeller with adjustable bladesLow head, high flowBarrages, canals, plains rivers
Plant typeFeature
Storage (reservoir)A dam stores water; output can be raised or cut within minutes, ideal for peak demand
Run-of-the-riverLittle or no storage; output follows river flow; smaller reservoir footprint
Pumped storageTwo reservoirs; water is pumped up when power is cheap and released at peak. Works like a giant battery: see Energy Storage and Hydrogen
Small hydroUp to 25 MW (MNRE classification); counted as renewable
  • India’s hydro capacity (large and small) was about 57 GW in July 2026. Since March 2019, large hydro (above 25 MW) is also counted as renewable energy.
  • Chhattisgarh: the Hasdeo Bango (Minimata Bango) station in Korba, 120 MW (3 × 40 MW), is the state’s largest hydel plant.
  • Concerns: displacement, submergence of forests, siltation, methane from rotting vegetation in tropical reservoirs, and seismic risk in the Himalaya.

Analysis for Mains: Why Conventional Energy Still Dominates

  1. Base load and reliability: coal, gas and large hydro can be dispatched on demand; solar and wind cannot (yet) without storage.
  2. Domestic coal security: India imports about 89% of its crude oil (2025-26) but mines most of its own coal, so coal is the most “self-reliant” fossil fuel.
  3. Costs of coal: air pollution (PM, SO₂, NOx), fly ash, mercury, water use, land loss in mining districts such as Korba, and CO₂ emissions.
  4. The middle path: higher efficiency (supercritical and USC units), FGD retrofits, fly ash use, gasification for chemicals, and retiring old inefficient units while renewables and storage grow.
  5. Just transition (न्यायसंगत संक्रमण): districts like Korba depend on coal for jobs and revenue (DMF funds). Any phase-down needs reskilling and new industries.

Memory Tricks

Hydro turbines: 'Pelton on Peaks, Francis in the Foothills, Kaplan in the Canal'
Pelton = high head (mountain peaks), impulse. Francis = medium head (foothills), most common. Kaplan = low head (canals and plains), propeller.
Refinery column, top to bottom: 'Lazy People Never Know Delhi's Lovely Fresh Winter Breeze'
LPG · Petrol · Naphtha · Kerosene/ATF · Diesel · Lubricants · Fuel oil · Wax · Bitumen. Lightest (lowest boiling point) at the top.
Octane and cetane
Octane for Otto engines (petrol, spark plug). Cetane for Compression (diesel). “Octane stops knocking, cetane starts burning.”

Don’t Confuse

ThisvsThat
CNG: methane compressed in cylindersvsLNG: methane cooled to about −162 °C into liquid (for shipping)
LNG: methanevsLPG: propane + butane
Octane: petrol, anti-knockvsCetane: diesel, ignition quality
ESP: removes fly ash (particles)vsFGD: removes SO₂ (makes gypsum)
Supercritical: above 374 °C and 22.1 MPa, no boilingvsSubcritical: water boils in a drum
Coking coal: for steel (blast furnace coke)vsNon-coking (thermal) coal: for power plants
Coal-bed methane: gas in coal seamsvsShale gas: gas in shale, needs fracking
Installed capacity: non-fossil over 54% (July 2026)vsGeneration: coal still the largest share

Common Mistakes

MCQ traps
  • “LNG is liquefied by high pressure, like LPG.” False. LNG is liquefied mainly by cooling to about −162 °C; LPG liquefies under moderate pressure at room temperature.
  • “CNG and LPG are the same gas.” False. CNG is methane; LPG is propane and butane.
  • “A higher octane number is required for diesel.” False. Octane rates petrol; diesel is rated by cetane number.
  • “Supercritical plants burn a special type of coal.” False. “Supercritical” describes the steam conditions, not the coal.
  • “Kaplan turbines suit high-head Himalayan plants.” False. Kaplan suits low head; Pelton suits high head.
  • “Most of India’s electricity now comes from renewables.” False. Non-fossil sources lead in capacity, coal in generation (2026).

Practice

All questions below are original practice questions written in CGPSC style. They are not previous-year questions.

Level 1: Foundation

  1. One unit of electricity on a bill equals one ________.
  2. In a thermal power plant, the device that removes fly ash from flue gas is the ________.
  3. The main constituent of CNG is ________, while LPG is mainly ________ and ________.
Answers
  1. Kilowatt-hour (kWh), which is 3.6 MJ.
  2. Electrostatic precipitator (ESP).
  3. Methane; propane and butane.

Level 2: Prelims MCQs

Q1. Consider the following statements about supercritical thermal power technology:

  1. In a supercritical boiler, water is heated above its critical point, so there is no separate boiling stage.
  2. Supercritical units are less efficient than subcritical units but cheaper to build.
  3. NTPC’s Sipat station in Chhattisgarh uses supercritical units in its Stage-I.

Which of the statements given above is/are correct?

  • (a) 1 only
  • (b) 1 and 3 only
  • (c) 2 and 3 only
  • (d) 1, 2 and 3
Answer and explanation
(b) 1 and 3 only. Above about 374 °C and 22.1 MPa, water and steam form a single phase, so there is no drum-type boiling (statement 1). Supercritical units are more efficient (about 38–40% against about 33–36%), so statement 2 is wrong. Sipat Stage-I has three 660 MW supercritical units.

Q2. Match List I (Turbine) with List II (Most suitable condition):

List IList II
A. Pelton wheel1. Low head, large flow
B. Francis2. High head, small flow
C. Kaplan3. Medium head
D. Steam turbine4. High-pressure steam from a boiler
  • (a) A-2, B-3, C-1, D-4
  • (b) A-3, B-2, C-1, D-4
  • (c) A-2, B-1, C-3, D-4
  • (d) A-1, B-3, C-2, D-4
Answer and explanation
(a) A-2, B-3, C-1, D-4. The Pelton wheel is an impulse turbine for high heads; Francis is a reaction turbine for medium heads; Kaplan is a propeller turbine for low heads with large flows. Steam turbines run on boiler steam in thermal and nuclear plants.

Q3. Which one of the following correctly describes LNG?

  • (a) Propane and butane liquefied under pressure for household cylinders
  • (b) Methane cooled to about −162 °C so that it occupies a much smaller volume for transport
  • (c) Methane compressed to about 200 bar for use in buses
  • (d) Gas obtained by gasifying coal, mainly carbon monoxide and hydrogen
Answer and explanation
(b). LNG is methane cooled until it liquefies, shrinking about 600 times in volume so that it can be shipped. (a) is LPG, (c) is CNG and (d) is syngas.

Q4. In the fractional distillation of crude oil, which of the following fractions is collected nearest the top of the column?

  • (a) Diesel
  • (b) Kerosene
  • (c) Petrol
  • (d) Lubricating oil
Answer and explanation
(c) Petrol. Fractions with lower boiling points rise higher. Of the four, petrol boils lowest, then kerosene, then diesel, then lubricating oil. Only refinery gas (LPG) comes off above petrol.

Q5. Flue-gas desulphurisation (FGD) units in coal power plants commonly produce which useful by-product?

  • (a) Fly ash
  • (b) Gypsum
  • (c) Ammonia
  • (d) Syngas
Answer and explanation
(b) Gypsum. Limestone slurry reacts with SO₂ to form calcium sulphate (gypsum), used in cement and plasterboard. Fly ash is captured by the ESP, not by FGD.

Level 3: Mains Answer Writing

Q1. (60 words) What is coal gasification? Why is it important for a coal-rich state like Chhattisgarh?

Model answer outline
  • Definition: partial oxidation of coal with oxygen and steam to produce syngas (CO + H₂).
  • Uses: urea, methanol, synthetic natural gas, DRI steel; cuts imports of gas and fertiliser.
  • Policy: target of 100 MT by 2030; ₹8,500 crore scheme (2024) and ₹37,500 crore scheme (May 2026).
  • Chhattisgarh: second-largest coal producer; gasification adds value locally and supports steel at Bhilai and Raigarh.

Q2. (150–200 words) “Clean coal is not an oxymoron but a bridge.” Examine the technologies that can reduce the environmental impact of coal-based power in India.

Model answer outline
  • Intro: Coal still generates most of India’s electricity even though non-fossil sources exceed 54% of installed capacity (July 2026).
  • Body:
    1. Efficiency: supercritical and ultra-supercritical units burn less coal per kWh (Sipat, Lara); AUSC under development.
    2. Pollution control: ESPs for fly ash, FGD for SO₂ (gypsum by-product), low-NOx burners and SCR.
    3. Fly ash: 100% utilisation mandate (MoEFCC notification, 31 December 2021) in bricks, cement and roads.
    4. Coal washing to cut ash; gasification and IGCC; CCUS pilots.
    5. Limits: CO₂ remains; retrofits are costly and delayed; water use; mining impacts.
  • Chhattisgarh angle: Korba’s pollution burden and huge ash dykes show both the problem and the scale of possible fly-ash industries.
  • Conclusion: Clean-coal technology reduces harm while renewables and storage scale up. It is a bridge, not a destination.

Quick Revision Table

FactDetail
1 unit of electricity1 kWh = 3.6 MJ
Thermal plant chainChemical → heat → mechanical → electrical (Rankine cycle)
Critical point of waterAbout 374 °C, 22.1 MPa
EfficiencySubcritical about 33–36%; supercritical about 38–40%; USC about 42%+
CG supercritical unitsSipat Stage-I (3 × 660 MW), Lara (2 × 800 MW)
ESP / FGDFly ash / SO₂ (gypsum by-product)
Fly ash rule100% utilisation; notification 31 Dec 2021; legacy ash by 2031
Coal gasificationSyngas = CO + H₂; target 100 MT by 2030; ₹8,500 cr (2024), ₹37,500 cr (May 2026)
Refinery columnLightest at top (LPG, petrol), heaviest at bottom (wax, bitumen)
Octane / cetanePetrol anti-knock / diesel ignition
BS-VIFrom 1 April 2020; 10 ppm sulphur; leapfrogged BS-V
CNG / LNG / LPGCompressed methane / methane at −162 °C / propane + butane
OdorantEthyl mercaptan
Hydro turbinesPelton high head; Francis medium; Kaplan low
India hydro capacityAbout 57 GW (July 2026); large hydro counted as RE since March 2019
CG largest hydelHasdeo Bango, 120 MW

Key Takeaways

Key Takeaways
  1. Every power plant is a chain of energy conversions; losses at each step set its efficiency.
  2. Supercritical and USC units raise efficiency, cutting coal, ash and CO₂ per kWh. Sipat and Lara are Chhattisgarh’s examples.
  3. Clean-coal tools: ESP (ash), FGD (SO₂), fly ash use, gasification, CCUS.
  4. Know the gases: CNG and LNG are methane; LPG is propane + butane. Octane is for petrol, cetane for diesel.
  5. Hydropower depends on head and flow; turbine choice follows the head.

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