Conventional Energy Technology: Thermal, Oil, Gas and Hydro
How thermal plants turn coal into electricity, supercritical units, clean-coal tech, refining, CNG vs LNG vs LPG and hydro turbines for CGPSC Prelims and Mains.
Prerequisites
- Electricity and Magnetism: how a generator turns rotation into current, and why power is sent at high voltage.
- Conventional Energy (Geography): where India’s coalfields, oilfields, dams and power plants are. This page explains how they work; that page says where they are.
- Power Generation in Chhattisgarh: Korba, Sipat, Lara and Hasdeo Bango, the state examples used below.
The Hook: What Happens Inside Sipat?
Drive past Sipat (सीपत) in Bilaspur district and you see a chimney, giant cooling towers and a coal conveyor running in from the mines. Inside, NTPC’s Stage-I units are 660 MW supercritical sets, and Lara (लारा) in Raigarh runs two 800 MW supercritical units. Older stations in Korba use smaller subcritical units.
What does “supercritical” mean, why does it save coal, and how does a lump of coal from Gevra end up as a current in your house? The same chain of energy conversions explains petrol pumps, CNG buses and the hydel station at Hasdeo Bango.
Why it matters: Prelims asks the science behind everyday energy: which gas is in LPG, CNG vs LNG, octane vs cetane, which turbine suits which head, what FGD or an ESP removes. Mains GS-II (Paper IV) asks short notes on clean-coal technology, coal gasification and the energy transition.
Energy Basics You Need First
| Idea | Meaning | Exam point |
|---|---|---|
| Primary energy (प्राथमिक ऊर्जा) | Energy as found in nature: coal, crude oil, gas, uranium, sunlight, wind, falling water | Electricity is secondary energy, made from a primary source |
| Energy conversion | Energy changes form; it is never created or destroyed (law of conservation of energy) | Every power plant is a chain of conversions, each with losses |
| Efficiency | Useful energy out ÷ energy in | Heat engines can never reach 100%; most of the loss in a coal plant leaves as warm water and flue gas |
| Unit of electricity | 1 unit = 1 kilowatt-hour (kWh) = 3.6 megajoules | Your electricity bill counts kWh |
| Capacity vs generation | Capacity (MW, GW) is the maximum output; generation (kWh) is what is actually produced | A 100 MW plant running half the time generates half its potential |
| Plant load factor (PLF) / capacity factor | Actual generation ÷ maximum possible generation | Coal, nuclear: high (they run round the clock). Solar, wind: low (sun sets, wind drops) |
How a Coal-fired Thermal Power Plant Works
A thermal power station (ताप विद्युत गृह) runs on the Rankine cycle: water is boiled into high-pressure steam, the steam spins a turbine, and the used steam is condensed back into water and pumped round again.
graph LR
A["Coal
(chemical energy)"] --> B["Boiler / furnace
(heat energy)"]
B --> C["High-pressure steam"]
C --> D["Steam turbine
(mechanical energy)"]
D --> E["Generator
(electrical energy)"]
E --> F["Step-up transformer
to the grid"]
D --> G["Condenser
steam back to water"]
G --> H["Cooling tower
or river water"]
G --> I["Feed pump"]
I --> B| Part | Job |
|---|---|
| Coal mill (pulveriser) | Grinds coal to a fine powder so it burns quickly and completely |
| Boiler | Burns the powdered coal; water in its tubes becomes high-pressure steam |
| Turbine | Steam expands through rows of blades and spins the shaft |
| Generator | The spinning shaft rotates a magnet inside coils: electromagnetic induction (Faraday) produces AC at 50 Hz |
| Condenser and cooling tower | Turn exhaust steam back into water; the huge waste heat goes to the atmosphere. This is why plants sit near rivers or reservoirs |
| Electrostatic precipitator (ESP) | Charged plates capture fly ash particles from the flue gas before the chimney |
| Flue-gas desulphurisation (FGD) | A limestone slurry spray absorbs sulphur dioxide, producing gypsum as a by-product |
| Chimney (stack) | Releases the cleaned flue gas high up |
Subcritical, supercritical and ultra-supercritical
Water has a critical point at about 374 °C and 22.1 MPa (roughly 218 times atmospheric pressure). Above it, water does not “boil” in the normal sense: liquid and steam become a single phase.
| Technology | Steam conditions | Efficiency (approx.) | Example |
|---|---|---|---|
| Subcritical | Below the critical point; needs a drum to separate steam and water | About 33–36% | Older 210 MW and 500 MW units (Korba West, Korba East) |
| Supercritical | Above 374 °C and 22.1 MPa; no boiling stage | About 38–40% | Sipat Stage-I (3 × 660 MW), Lara (2 × 800 MW) |
| Ultra-supercritical (USC) | Even higher temperatures, around 600 °C | About 42% or more | Newer 800 MW units across India |
| Advanced USC (AUSC) | Around 700 °C; needs special nickel alloys | Higher still | Under research and development in India |
Why it matters: each percentage point of efficiency means less coal burnt per kWh, so less CO₂, ash and SO₂ for the same electricity.
Coal: what kind burns in Indian plants?
Coal is ranked by how much carbon it holds and how much moisture and volatile matter it has lost over geological time.
| Rank (low to high) | Feature |
|---|---|
| Peat | First stage; high moisture, low heat; burns with smoke |
| Lignite (brown coal) | High moisture; used in pit-head plants such as Neyveli (Tamil Nadu) |
| Bituminous | Most common commercial coal; includes coking coal used for steel |
| Anthracite | Highest carbon (about 80–95%); hard, burns with little smoke; very little in India |
- Most Indian thermal coal is non-coking, Gondwana coal with high ash (often around 30–45%) but low sulphur. High ash is why Indian plants need efficient ESPs and generate huge volumes of fly ash.
- Coal washing (beneficiation) removes some ash before burning, which also cuts transport of useless rock.
Clean-coal technologies
| Technology | What it does |
|---|---|
| ESP / bag filters | Capture particulate matter (fly ash) |
| FGD | Removes SO₂; makes gypsum |
| Low-NOx burners, SCR | Cut nitrogen oxides (SCR = selective catalytic reduction, using ammonia) |
| Fly ash utilisation | Bricks, blocks, cement, road embankments, mine filling. The MoEFCC notification of 31 December 2021 makes every coal or lignite plant responsible for 100% utilisation of the ash it produces, with legacy ash to be used up by 2031, on the polluter pays principle |
| Coal gasification (कोयला गैसीकरण) | Coal reacts with controlled oxygen and steam to give syngas (mainly carbon monoxide + hydrogen). Syngas is a feedstock for urea, methanol, synthetic natural gas, ammonia and DRI steel, cutting imports of gas and fertiliser |
| IGCC | Integrated gasification combined cycle: syngas is burnt in a gas turbine and the waste heat drives a steam turbine |
| Coal-bed methane (CBM) | Methane adsorbed inside coal seams, released by pumping out water from the seam. Indian CBM blocks lie in Gondwana basins (Damodar valley, Son valley) |
| CCUS | Carbon capture, utilisation and storage: trapping CO₂ from the flue gas and using or burying it. Still costly and at pilot scale |
- National Coal Gasification Mission: target of gasifying 100 million tonnes of coal a year by 2030.
- Scheme of ₹8,500 crore (approved 24 January 2024) gave capital support to gasification projects.
- A larger ₹37,500 crore incentive scheme for surface coal and lignite gasification was approved by the Union Cabinet on 13 May 2026, aiming at about 75 MT of conversion capacity.
Chhattisgarh angle: as the second-largest coal producer (FY 2024-25), Chhattisgarh could use gasification to turn its coal into chemicals and fertiliser instead of only burning it, keeping more value in the state.
Petroleum: From Crude to Fuel
Crude oil (पेट्रोलियम, “rock oil”) formed from the remains of tiny marine organisms buried in sedimentary rocks and cooked by heat and pressure over millions of years. It collects in porous rock under an impermeable cap, often in an anticline (dome-shaped fold).
Fractional distillation in a refinery
Crude is a mixture of hydrocarbons. It is heated and fed into a tall fractionating column: lighter fractions with lower boiling points rise to the top, heavier ones stay near the bottom.
| Position in column | Fraction | Main use |
|---|---|---|
| Top (lowest boiling point) | Refinery gas / LPG | Cooking gas, fuel |
| Petrol (gasoline) | Cars, two-wheelers | |
| Naphtha | Petrochemicals, fertiliser feedstock | |
| Kerosene / aviation turbine fuel (ATF) | Lamps, jet aircraft | |
| Diesel | Trucks, buses, tractors, generators | |
| Lubricating oil | Engines, machines | |
| Fuel oil | Ships, furnaces | |
| Bottom (highest boiling point) | Paraffin wax, bitumen (asphalt) | Candles; road surfacing |
Cracking breaks heavy, long-chain molecules into lighter, more valuable ones such as petrol.
Fuel quality terms
| Term | Applies to | Meaning |
|---|---|---|
| Octane number | Petrol (spark-ignition engines) | Resistance to knocking (premature ignition). Higher octane = smoother running |
| Cetane number | Diesel (compression-ignition engines) | How readily the fuel ignites under compression. Higher cetane = quicker ignition |
| Bharat Stage VI (BS-VI) | Fuel and vehicle emission norms | Nationwide from 1 April 2020; India leapfrogged from BS-IV to BS-VI. BS-VI fuel has 10 ppm sulphur |
| Ethanol blending | Petrol | E20 (20% ethanol) reached in 2025; see Renewable Energy Technology |
Natural Gas: CNG, LNG, LPG and PNG
Natural gas is mainly methane (CH₄). It burns more cleanly than coal or oil, emitting roughly half the CO₂ of coal per unit of electricity and very little SO₂ or particulates. This is why it is called a “bridge fuel” for the transition.
| Fuel | What it is | How it is stored | Main use |
|---|---|---|---|
| CNG (compressed natural gas) | Methane, compressed | High-pressure cylinders (about 200–250 bar) | Buses, autos, cars |
| LNG (liquefied natural gas) | Methane, cooled to about −162 °C until it becomes liquid | Insulated tanks; its volume shrinks about 600 times | Importing gas by ship; regasified at terminals |
| PNG (piped natural gas) | Methane through city pipelines | Pipeline | Kitchens, industry |
| LPG (liquefied petroleum gas) | Propane + butane, a refinery and gas-processing product | Liquefied under moderate pressure in cylinders | Cooking (PM Ujjwala Yojana) |
Unconventional gas:
- Shale gas: methane locked in tight shale rock, released by horizontal drilling + hydraulic fracturing (“fracking”), which needs large volumes of water and can contaminate groundwater.
- Gas hydrates: methane trapped in ice-like crystals under the seabed and permafrost. India’s offshore basins are believed to hold large deposits, but there is no commercial production.
Hydropower: Falling Water
A hydroelectric plant (जलविद्युत) converts the potential energy of water stored at a height into kinetic energy, which spins a turbine connected to a generator.
$$P = \rho \, g \, Q \, H \, \eta$$Here \(\rho\) is the density of water, \(g\) is gravitational acceleration, \(Q\) is the flow rate, \(H\) is the head (height of fall) and \(\eta\) is efficiency. Power rises with both head and flow. Hydro turbines are very efficient, often around 90%.
| Turbine | Type | Suits | Picture it |
|---|---|---|---|
| Pelton wheel | Impulse (jets hit buckets) | High head, low flow | Himalayan and hill stations |
| Francis | Reaction (water flows through, changing pressure) | Medium head | The most widely used type |
| Kaplan | Reaction, propeller with adjustable blades | Low head, high flow | Barrages, canals, plains rivers |
| Plant type | Feature |
|---|---|
| Storage (reservoir) | A dam stores water; output can be raised or cut within minutes, ideal for peak demand |
| Run-of-the-river | Little or no storage; output follows river flow; smaller reservoir footprint |
| Pumped storage | Two reservoirs; water is pumped up when power is cheap and released at peak. Works like a giant battery: see Energy Storage and Hydrogen |
| Small hydro | Up to 25 MW (MNRE classification); counted as renewable |
- India’s hydro capacity (large and small) was about 57 GW in July 2026. Since March 2019, large hydro (above 25 MW) is also counted as renewable energy.
- Chhattisgarh: the Hasdeo Bango (Minimata Bango) station in Korba, 120 MW (3 × 40 MW), is the state’s largest hydel plant.
- Concerns: displacement, submergence of forests, siltation, methane from rotting vegetation in tropical reservoirs, and seismic risk in the Himalaya.
Analysis for Mains: Why Conventional Energy Still Dominates
- Base load and reliability: coal, gas and large hydro can be dispatched on demand; solar and wind cannot (yet) without storage.
- Domestic coal security: India imports about 89% of its crude oil (2025-26) but mines most of its own coal, so coal is the most “self-reliant” fossil fuel.
- Costs of coal: air pollution (PM, SO₂, NOx), fly ash, mercury, water use, land loss in mining districts such as Korba, and CO₂ emissions.
- The middle path: higher efficiency (supercritical and USC units), FGD retrofits, fly ash use, gasification for chemicals, and retiring old inefficient units while renewables and storage grow.
- Just transition (न्यायसंगत संक्रमण): districts like Korba depend on coal for jobs and revenue (DMF funds). Any phase-down needs reskilling and new industries.
Memory Tricks
Don’t Confuse
| This | vs | That |
|---|---|---|
| CNG: methane compressed in cylinders | vs | LNG: methane cooled to about −162 °C into liquid (for shipping) |
| LNG: methane | vs | LPG: propane + butane |
| Octane: petrol, anti-knock | vs | Cetane: diesel, ignition quality |
| ESP: removes fly ash (particles) | vs | FGD: removes SO₂ (makes gypsum) |
| Supercritical: above 374 °C and 22.1 MPa, no boiling | vs | Subcritical: water boils in a drum |
| Coking coal: for steel (blast furnace coke) | vs | Non-coking (thermal) coal: for power plants |
| Coal-bed methane: gas in coal seams | vs | Shale gas: gas in shale, needs fracking |
| Installed capacity: non-fossil over 54% (July 2026) | vs | Generation: coal still the largest share |
Common Mistakes
- “LNG is liquefied by high pressure, like LPG.” False. LNG is liquefied mainly by cooling to about −162 °C; LPG liquefies under moderate pressure at room temperature.
- “CNG and LPG are the same gas.” False. CNG is methane; LPG is propane and butane.
- “A higher octane number is required for diesel.” False. Octane rates petrol; diesel is rated by cetane number.
- “Supercritical plants burn a special type of coal.” False. “Supercritical” describes the steam conditions, not the coal.
- “Kaplan turbines suit high-head Himalayan plants.” False. Kaplan suits low head; Pelton suits high head.
- “Most of India’s electricity now comes from renewables.” False. Non-fossil sources lead in capacity, coal in generation (2026).
Practice
All questions below are original practice questions written in CGPSC style. They are not previous-year questions.
Level 1: Foundation
- One unit of electricity on a bill equals one ________.
- In a thermal power plant, the device that removes fly ash from flue gas is the ________.
- The main constituent of CNG is ________, while LPG is mainly ________ and ________.
Answers
- Kilowatt-hour (kWh), which is 3.6 MJ.
- Electrostatic precipitator (ESP).
- Methane; propane and butane.
Level 2: Prelims MCQs
Q1. Consider the following statements about supercritical thermal power technology:
- In a supercritical boiler, water is heated above its critical point, so there is no separate boiling stage.
- Supercritical units are less efficient than subcritical units but cheaper to build.
- NTPC’s Sipat station in Chhattisgarh uses supercritical units in its Stage-I.
Which of the statements given above is/are correct?
- (a) 1 only
- (b) 1 and 3 only
- (c) 2 and 3 only
- (d) 1, 2 and 3
Answer and explanation
Q2. Match List I (Turbine) with List II (Most suitable condition):
| List I | List II |
|---|---|
| A. Pelton wheel | 1. Low head, large flow |
| B. Francis | 2. High head, small flow |
| C. Kaplan | 3. Medium head |
| D. Steam turbine | 4. High-pressure steam from a boiler |
- (a) A-2, B-3, C-1, D-4
- (b) A-3, B-2, C-1, D-4
- (c) A-2, B-1, C-3, D-4
- (d) A-1, B-3, C-2, D-4
Answer and explanation
Q3. Which one of the following correctly describes LNG?
- (a) Propane and butane liquefied under pressure for household cylinders
- (b) Methane cooled to about −162 °C so that it occupies a much smaller volume for transport
- (c) Methane compressed to about 200 bar for use in buses
- (d) Gas obtained by gasifying coal, mainly carbon monoxide and hydrogen
Answer and explanation
Q4. In the fractional distillation of crude oil, which of the following fractions is collected nearest the top of the column?
- (a) Diesel
- (b) Kerosene
- (c) Petrol
- (d) Lubricating oil
Answer and explanation
Q5. Flue-gas desulphurisation (FGD) units in coal power plants commonly produce which useful by-product?
- (a) Fly ash
- (b) Gypsum
- (c) Ammonia
- (d) Syngas
Answer and explanation
Level 3: Mains Answer Writing
Q1. (60 words) What is coal gasification? Why is it important for a coal-rich state like Chhattisgarh?
Model answer outline
- Definition: partial oxidation of coal with oxygen and steam to produce syngas (CO + H₂).
- Uses: urea, methanol, synthetic natural gas, DRI steel; cuts imports of gas and fertiliser.
- Policy: target of 100 MT by 2030; ₹8,500 crore scheme (2024) and ₹37,500 crore scheme (May 2026).
- Chhattisgarh: second-largest coal producer; gasification adds value locally and supports steel at Bhilai and Raigarh.
Q2. (150–200 words) “Clean coal is not an oxymoron but a bridge.” Examine the technologies that can reduce the environmental impact of coal-based power in India.
Model answer outline
- Intro: Coal still generates most of India’s electricity even though non-fossil sources exceed 54% of installed capacity (July 2026).
- Body:
- Efficiency: supercritical and ultra-supercritical units burn less coal per kWh (Sipat, Lara); AUSC under development.
- Pollution control: ESPs for fly ash, FGD for SO₂ (gypsum by-product), low-NOx burners and SCR.
- Fly ash: 100% utilisation mandate (MoEFCC notification, 31 December 2021) in bricks, cement and roads.
- Coal washing to cut ash; gasification and IGCC; CCUS pilots.
- Limits: CO₂ remains; retrofits are costly and delayed; water use; mining impacts.
- Chhattisgarh angle: Korba’s pollution burden and huge ash dykes show both the problem and the scale of possible fly-ash industries.
- Conclusion: Clean-coal technology reduces harm while renewables and storage scale up. It is a bridge, not a destination.
Quick Revision Table
| Fact | Detail |
|---|---|
| 1 unit of electricity | 1 kWh = 3.6 MJ |
| Thermal plant chain | Chemical → heat → mechanical → electrical (Rankine cycle) |
| Critical point of water | About 374 °C, 22.1 MPa |
| Efficiency | Subcritical about 33–36%; supercritical about 38–40%; USC about 42%+ |
| CG supercritical units | Sipat Stage-I (3 × 660 MW), Lara (2 × 800 MW) |
| ESP / FGD | Fly ash / SO₂ (gypsum by-product) |
| Fly ash rule | 100% utilisation; notification 31 Dec 2021; legacy ash by 2031 |
| Coal gasification | Syngas = CO + H₂; target 100 MT by 2030; ₹8,500 cr (2024), ₹37,500 cr (May 2026) |
| Refinery column | Lightest at top (LPG, petrol), heaviest at bottom (wax, bitumen) |
| Octane / cetane | Petrol anti-knock / diesel ignition |
| BS-VI | From 1 April 2020; 10 ppm sulphur; leapfrogged BS-V |
| CNG / LNG / LPG | Compressed methane / methane at −162 °C / propane + butane |
| Odorant | Ethyl mercaptan |
| Hydro turbines | Pelton high head; Francis medium; Kaplan low |
| India hydro capacity | About 57 GW (July 2026); large hydro counted as RE since March 2019 |
| CG largest hydel | Hasdeo Bango, 120 MW |
Key Takeaways
- Every power plant is a chain of energy conversions; losses at each step set its efficiency.
- Supercritical and USC units raise efficiency, cutting coal, ash and CO₂ per kWh. Sipat and Lara are Chhattisgarh’s examples.
- Clean-coal tools: ESP (ash), FGD (SO₂), fly ash use, gasification, CCUS.
- Know the gases: CNG and LNG are methane; LPG is propane + butane. Octane is for petrol, cetane for diesel.
- Hydropower depends on head and flow; turbine choice follows the head.
What’s Next
- Renewable Energy Technology: how solar cells, wind turbines and biogas plants work
- Energy Storage and Hydrogen: pumped storage, batteries and green hydrogen
- Nuclear Energy: reactors and India’s three-stage programme
- Environmental Pollution and Waste Management: the air and ash problems of fossil fuels